Sloan Digital Sky Survey Telescope Technical Note 19970730
Light is transported from 640 galaxies and other targets on the focal surface of the Sloan Digital Sky Survey (SDSS) 2.5-m telescope to the two SDSS spectrographs by optical fibers, one for each target. A system of nine spectrographic cartridges, quick exchange mechanisms, controls and procedures allows the spectra of a different set of targets to be obtained about once an hour.
Each spectrographic cartridge supports and protects the optical fibers, slit-heads and plug-plate. One end of each fiber is terminated in a steel plug. These plugs are plugged into holes drilled in a ø795 mm aluminum plug-plate that is deformed to match the telescope focal surface. The other ends of the fibers terminate on one of two fiber slit plates. Each fiber slit plate, in turn is part of the fiber slit-head.
Cartridges plug into a socket on the back of the telescope. As part of the mating process, the pair of associated slit-heads plug into receptacles in the spectrographs. A computer controlled instrument lift is used to install and remove cartridges. The same computer controls latches that preload the cartridge against its kinematic mounts on the telescope and the slit heads against their kinematic mounts in the spectrographs.
The day after a successful night of spectrographic observations, each used plug-plate is unplugged and removed from its cartridge. Then, a new plug-plate is installed in the cartridge and plugged leaving the cartridge ready for use the following night.
During periods of excellent image quality and sky clarity, the cartridge that is on the telescope is removed along with the spectrographic corrector, a lens located just in front of the plug-plate. This allows the SDSS camera to be installed using the same mechanisms and computer controls that is used for cartridge interchange.
The 2.5-m telescope enclosure is very close fitting and rolls off the telescope for observations. The telescope is stowed pointed at the horizon and cannot be moved significantly inside the enclosure. All instrument exchange operations are performed with the telescope pointed at the zenith with the enclosure rolled off the telescope.
The SDSS camera and the spectrographic corrector are very expensive and fragile. Major damage to either would have a very large adverse impact on the survey project. Consequently, a motion control processor (MCP) controls and sequences the exchange and an electronic interlock system (ILK) monitors the interchange of these components. The function of the latter system is to interrupt the operation and alert the observers through the MCP if trouble is detected.
Two individuals, called observers, are expected to operate the 2.5-m telescope and monitor the quality of the data produced. They are responsible for changing instruments, i.e., spectrographic cartridges, SDSS camera, etc., during the night. Prior to an instrument exchange, the cool observer (so-called since the outside temperature is generally below the room temperature and to contrast with the warm observer who remains in the warm control room) goes to the telescope to verify that everything is ready for the exchange. The warm observer remains in the control room and completes the last observations prior to the exchange. During the exchange process the two cool observers have available two-way voice communication, e.g., a hands-free intercom. Also, the warm observer can view the activities of the cool observer on a video monitor, although the low level illumination does not provide high quality images.
Upon completion of the last observations, the warm observer starts the desired instrument exchange script and passes responsibility for the exchange to the cool observer. The cool observer performs the manual operations and monitors automatic operations.
After the instrument exchange is completed, responsibility for the telescope passes back to the warm observer who begins the sequence leading to the next observations. The cool observer finishes any exchange tasks remaining and does preliminary preparation for the next anticipated exchange, as appropriate, before returning to the control room to assist with the observations.
This report provides a narrative that can be used to develop the functional specifications for that portion of the motion control processor (MCP) and the interlock (ILK) system that controls and monitors cartridge exchange and spectrographic corrector installation and removal. Also, it is a draft of the procedures that will be used for these processes.
The spectrographic corrector can only be installed or removed with the telescope enclosure rolled off the telescope and with the telescope vertical. When the spectrographic corrector is off the telescope, it is stored in a sealed box (the cat house) mounted near the middle of the south wall of the telescope enclosure. It is stored on edge with the sky side facing the wall. The box contains an air dryer, is purged with dry N2 or is heated to prevent condensation on the corrector. The corrector can only be put into or taken out of the cat house when the telescope enclosure is rolled off the telescope due to the proximity of the wind baffle when the enclosure is over the telescope.
The spectrographic corrector is transported between the telescope and the cat house using the cartridge cart. It is carried atop any of the spectrographic cartridges. The corrector and its housing weighs about 490 N (110 lbs) and a cartridge weighs about 1300 N (300 lbs).
Normally, removal of the cartridge/corrector assembly will followed immediately by installation of the SDSS camera or stowing of the telescope. The corrector is always removed with a cartridge, i.e., the cartridge/corrector assembly. If a cartridge is not present, one must be installed.
The warm observer starts the program in the MCP for lowering the cartridge/corrector assembly on the cartridge cart. The MCP software routine for lowering the cartridge/corrector assembly is enabled only if
The cool observer pushes the deadman lift up switch. The lift begins. The cart floor engagement switch indicates engagement. The cartridge present switch continues to indicate that no cartridge is present. The lifting force is monitored to make sure the envelope in force/height space established for the bare cart floor is not exceeded. Lifting stops immediately when the envelope is exceeded or the lift force limit switch trips. The cool observer releases the deadman lift up switch. During the lift, the MCP rebalances the telescope for no corrector/cartridge assembly.
The MCP enables the latch controls only if
The cool observer manually disengages the two corrector protection bolts. The cool observer unlatches the 3 corrector latches and 3 cartridge latches. The cool observer and MCP must check after an appropriate interval (a few seconds) that they are in FACT fully unlatched.
The MCP software routine for lowering the lift is enabled only if
The cool observer performs a visual inspection to insure that it is safe to lower the instrument lift. The cool observer pushes the deadman lift down switch. The MCP lowers the cartridge/corrector assembly. The lowering force is monitored to make sure the envelope in force/height space established for cartridge/corrector assembly lowering is not exceeded. Lowering stops immediately when the envelope is exceeded.
The cool observer releases the deadman lift down switch. The MCP closes the spectrograph slit-head doors only if
The cool observer is informed that it is OK to roll the cartridge cart, with the, to the cartridge holding area. The cool observer does so. If the cartridge/corrector assembly has been removed so that the SDSS camera can be installed, then that procedure begins.
Otherwise, it is likely that the telescope will be stowed and the building closed. The cool observer performs a visual inspection for obstructions. If everything is satisfactory, the cool observer releases all stop buttons. This allows the telescope and wind baffle to move under computer control and should only be done after the cool observer and cart are clear of the SDSS enclosure observing floor. The cool observer and the MCP notify the warm observer that the exchange is complete.
The warm observer starts the sequence of commands to install the SDSS camera or to stow the telescope. If the command to stow the telescope is issued, the MCP turns off the exchange light. The MCP releases the telescope brakes and enables the telescope drive servos only if
To move the corrector to the cat house, the following procedure is defined.
The corrector installation process begins with a cartridge on the cartridge cart and located outside the cartridge storage area. Normally this will be the first cartridge to be used for spectrographic observations. It is likely that the engineering camera cartridge can be used to move the corrector. If so, this cartridge may be not be stored in the cartridge storage area and the procedure for transferring it to the cartridge cart may be different.
To move the corrector to the instrument lift, the following procedure is defined.
The corrector is always installed with a cartridge, i.e., the cartridge/corrector assembly. The warm observer starts the program in the MCP for lifting the cartridge/corrector assembly. The MCP software routine for lifting the cartridge/corrector assembly is enabled only if
The cool observer removes and stows the corrector cover. The cool observer pushes the deadman lift up switch. The MCP opens the slit-head doors. Once the slit-head doors are fully open, the lift begins. The cart floor engagement switch indicates engagement. The cartridge present switch indicates that a cartridge is present. The lifting force is monitored to make sure the envelope in force/height space established for the cartridge/corrector assembly is not exceeded. Lifting stops immediately when the envelope is exceeded or the lift force limit switch trips. The cool observer releases the deadman lift up switch.
The cool observer latches the 3 corrector latches and 3 cartridge latches. The cool observer and MCP must check after an appropriate interval (a few seconds) that they are in FACT fully latched. The cool observer disables the latches. The MCP latches the slit-head latches. The cool observer manually engages the corrector protection bolts.
The MCP software routine for lowering the lift is enabled only if:
If the slit-head latches fail to latch, an error message is displayed. However, the lift is not disabled. The cool observer performs a visual inspection to insure that it is safe to lower the instrument lift. The cool observer pushes the deadman lift down switch. The MCP lowers the bare cart floor (leaving the cartridge/corrector assembly installed). The lowering force is monitored to make sure the envelope in force/height space established for bare cart floor lowering is not exceeded. While lowering, the MCP rebalances the telescope for the corrector/cartridge assembly.
Lowering stops immediately when the envelope is exceeded. The cool observer releases the deadman lift down switch. The cool observer is informed that it is OK to roll the cartridge cart to the cartridge holding area only if
The cool observer does so and performs a visual inspection. If everything is satisfactory, the cool observer turns off the low level illumination and releases all stop buttons. This allows the telescope and wind baffle to move under computer control and should only be done after the cool observer and cart are clear of the SDSS enclosure observing floor. The cool observer and the MCP notify the warm observer that the exchange is complete.
The warm observer starts the sequence of commands that begin the next observation. The MCP turns off the exchange light. The MCP releases the telescope brakes and enables the telescope drive servos only if
Spectrographic cartridges can only be installed or removed with the telescope enclosure rolled off the telescope and with the telescope vertical. Spectrographic cartridges are stored in the cartridge storage area of the SDSS support building. About sunset, the inside door of the cartridge storage area is closed and the outside door is opened. Also, the cartridge storage area exhaust fan is turned on. This allows the cartridges to equilibrate to the outside temperature.
The cartridge cart has places for two cartridges. During the brief period after a used cartridge has been removed and before a new cartridge is installed both positions are occupied. However, most of the time, the cart carries only one cartridge. The position nearest the cart handle is normally used for the "new" cartridge, i.e, the next unused cartridge to be installed on the telescope. The other position is normally used for the "used" cartridge, i.e., the most recently removed used cartridge that is to be moved to the cartridge storage area. However, this convention will not be interlocked or rigidly enforced.
During evening twilight, the cartridge cart is moved from its storage location to the cartridge storage area, and the first cartridge of the night is transferred to the new cartridge position on the cart. The wind-forced ventilation of the cartridge on its cart will enhance equilibration (as long as the cartridge is radiatively isolated from the sky by low emissivity coatings).
Cartridge exchange is a significant part of the time required for spectrographic observations. Consequently, it is desirable that the time spent changing cartridges be minimized. Also, it should be noted that the cartridges are robust and inexpensive, at least by comparison to the SDSS camera and the spectrographic corrector. As a result, it is desirable to emphasize time efficiency more and protection less as compared with the handling processes for the SDSS camera or spectrographic corrector. However, these processes should be as similar as possible unless efficiency dictates otherwise, to minimize errors.
The cartridge exchange process begins with the new cartridge on the cartridge cart and located outside the cartridge storage area.
The cool observer starts the program in the MCP for removing a used cartridge. Normally removal of a used cartridge would be followed immediately by installation of a new cartridge. However, it should be possible to execute removal independently of installation. The bare cart floor can be then be lifted only if
The cool observer pushes the deadman lift up switch. The lift begins. The cart floor engagement switch indicates engagement. The cartridge present switch continues to indicate that no cartridge is present. The lifting force is monitored to make sure the envelope in force/height space established for the bare cart floor is not exceeded. Lifting stops immediately when the envelope is exceeded or the lift force limit switch trips. (A simpler approach would likely suffice for lifting cartridges but it is suggested that it may be simpler to implement the same algorithm that is used for the camera.) The cool observer releases the deadman lift up switch. During the lift, the MCP rebalances the telescope for the corrector with no cartridge.
The MCP software routine for disengaging the latches is enabled only if
If the instrument lift height and force is within tolerance, the cartridge is supported by the lift. The spectrograph slit-head latches are unlatched. The cool observer unlatches the 3 cartridge latches. The cool observer and MCP must check after an appropriate interval (a few seconds) that they are in FACT fully unlatched.
The cool observer starts the program to lower the cartridge. The cool observer pushes the deadman lift down switch. Lowering begins. The lowering force is monitored to make sure the envelope in force/height space established for cartridge lowering is not exceeded.
Lowering stops immediately when the envelope is exceeded. The cool observer releases the deadman lift down switch. The MCP closes the spectrograph slit-head doors only if
The cool observer is informed that it is OK to roll the cartridge cart so the new cartridge position is located properly with respect to the instrument lift. The cool observer rolls the cartridge cart under the telescope and positions the new cartridge over the instrument lift at the proper mechanical detent.
The cool observer starts the program in the MCP for installing a new cartridge. It should be possible to execute this procedure independent of the procedure to remove a used cartridge. The operation can begin only if
The cool observer pushes the deadman lift up switch. The MCP opens the slit-head doors. Once the slit-head doors are fully open, the lift begins. The cart floor engagement switch indicates engagement. The cartridge present switch indicates that a cartridge is present. The lifting force is monitored to make sure the envelope in force/height space established for the cartridge is not exceeded. Lifting stops immediately when the envelope is exceeded or the lift force limit switch trips. The cool observer releases the deadman lift up switch.
The cool observer latches the 3 cartridge latches. The cool observer and MCP must check after an appropriate interval (a few seconds) that they are in FACT fully latched. The MCP latches the slit-head latches.
If the slit-head latches fail to latch, an error message is displayed. However, the lift is not disabled. The cool observer pushes the deadman lift down switch. The MCP lowers the bare cart floor (leaving the cartridge installed). The lowering force is monitored to make sure the envelope in force/height space established for bare cart floor lowering is not exceeded. While lowering, the MCP rebalances the telescope for the corrector/cartridge assembly.
The cool observer rolls the cartridge cart to the cartridge holding area and performs a visual inspection. If everything is satisfactory, the cool observer turns off the low level illumination and releases all stop buttons. This allows the telescope and wind baffle to move under computer control and should only be done after the cool observer and cart are clear of the SDSS enclosure observing floor. The cool observer and the MCP notify the warm observer that the exchange is complete.
The cool observer removes the plug-plate cover and the slit head covers from their storage locations and installs them on the used cartridge. The cart is moved from the cartridge holding area to the cartridge storage area. The used cartridge is moved to a storage shelf and a new cartridge is moved to the new position on the cart. The cool observer secures the cartridge cart and returns to the control room to assist with the observations.
The engineering camera is similar to a cartridge. Handling procedures and programs are analogous to those for a cartridge. However, it has no slit-heads. It is treated similar to a cartridge by the interlock controller and the MCP. Adjustments must be made because its weight is about 1200 N (270 lbs). Also, since it has no slit-heads, the spectrograph slit-head doors are left closed and the slit-head latches are left unlatched when it is installed.
The kinematic mounts and latches on the instrument rotator have a ± 6.3 mm acceptance range in both x and y. Consequently, the instrument must be located properly with respect to the instrument lift, its kinematic mounting surfaces must be mounted correctly and the instrument lift must not wobble significantly, even in the presence of wind or a load that is out of balance. Also, the telescope altitude and rotator axes must be at the correct angles for instrument exchange.
The azimuth axis angle is not critical once the instrument is mated to the lift since the lift and the telescope rotate together in azimuth. However, the azimuth axis angle must be correct to align the cartridge tracks between the fixed floor and the rotating circular floor panel. Also, since the cartridge cart is supported both by the fork base and the circular floor panel, misalignment of the telescope azimuth and circular floor panel may prevent proper mating of the cartridge to the instrument lift. See §4.11 HOME POSITION ACCURACY and §4.18 TELESCOPE-TO-WIND BAFFLE ALIGNMENT CLAMPS of "Technical Requirements and Performance Specifications for the 2.5-Meter Telescope" for these tolerances.
Table 1: Instrument kinematic mount position error budget . Component 1D ± tolerance Unit Note Instrument lift plate 1.5 mm 1 Instrument kinematic mounts 1.5 mm 2 Altitude home position 0.6 mm 3 Rotator home position 0.8 mm 4 Total error 4.4 mm 5
Component
1D ± tolerance
Unit
Note
Instrument lift plate
1.5
mm
1
Instrument kinematic mounts
2
Altitude home position
0.6
3
Rotator home position
0.8
4
Total error
4.4
5
Altitude axis and the instrument rotator enable switches sense whether the altitude and rotator axes are at the correct angle for instrument exchange. They are located near the outer diameter of their respective drive disks. The following Table converts axis home position angular accuracies to position tolerances at the kinematic mounts.
Table 2: Axis home position accuracies. All tolerances are ±. Axis Component Value Unit Note Altitude Home position accuracy 0.05 deg. 1 Kinematic mount radius 640 mm 2 Kinematic mount position tolerance 0.6 mm 3 Rotator Home position accuracy 0.1 deg. 4 Kinematic mount radius 440 mm 5 Kinematic mount position tolerance 0.8 mm 6
Axis
Value
Altitude
Home position accuracy
0.05
deg.
Kinematic mount radius
640
Kinematic mount position tolerance
Rotator
0.1
440
6
If a fault occurs during cartridge exchange, the observers should be aware of the following priorities for the protection of equipment from the weather. Generally, these priorities will be satisfied if the telescope can be stowed and the telescope enclosure rolled over the telescope. However, if the instrument lift cannot be lowered completely, it may interfere with stowing the telescope. Also, if the SDSS camera or spectrograph corrector latches cannot be fully latched or unlatched and the protection bolts cannot be engaged, it is not possible to safely retract the instrument lift. In this case, it is better to leave the telescope unprotected from the weather than to risk the SDSS camera or spectrographic corrector. The telescope can be dried and the primary mirror recoated.
The design of the MCP must facilitate the efforts of the observers to stow the telescope. Error messages should be developed in cooperation with the observers to insure that they are meaningful and clear. The design should not discourage the observers from interrupting an operation, e.g., by mandating a long delay or a complex procedure before resuming the operation. The design should allow reversal of any operation without defeating any interlocks since this will allow the observer to inspect a suspect mechanism or to clear a fault.
Date created: 07/30/97 Last modified: 08/14/97 Copyright © 1997, Walter A. Siegmund Walter A. Siegmund